What types of vacuum pumps does Kakati manufacture?

At Kakati Pumps, we specialize in the design and manufacture of liquid ring vacuum pumps and compressors. Our product range includes: Single-stage pumps like the KV-Series, Two-stage pumps such as the KDS-Series, KVT-Series, Energy-efficient pumps like the KEN-Series, High-capacity pumps like the KXL-Series, and Customized vacuum systems for specialized industrial needs. All our products are built for durability, energy efficiency, and ease of maintenance.

How does a liquid ring vacuum pump work?

A liquid ring vacuum pump works by using a rotating impeller inside a casing partially filled with sealing liquid (usually water). As the impeller spins, a ring of liquid forms and creates sealed spaces that trap and compress gases. At Kakati, our pumps are engineered to ensure maximum efficiency and reliability, even in demanding applications.

What’s the difference between single-stage and two-stage pumps?

Single-stage pumps (like our KV-Series) are ideal for standard vacuum requirements. Two-stage pumps (KDS, KVT-Series) achieve deeper vacuum and are more energy-efficient at lower pressures. Kakati offers both and helps you choose based on your performance and cost goals.

What is “vacuum level” vs “ultimate vacuum” and why does it matter?

The 'vacuum level' refers to the operating pressure your process needs (e.g., in Torr, mbar, or mmHg), while 'ultimate vacuum' is the lowest pressure the pump can ideally reach under perfect conditions. At Kakati Pumps, we ensure our specifications list both, ensuring consistent real-world performance.

What are the key factors to consider before buying a vacuum pump?

Consider vacuum level, capacity (m³/hr or CFM), gas/vapour composition, duty cycle, temperature, and material compatibility. Kakati conducts free pre-selection audits to ensure clients get the right match for their process.

What problems can occur if I don’t maintain the seal liquid properly?

Poor quality or improper volume of seal liquid can lead to low vacuum, overheating, vibration, or corrosion. Kakati provides closed-loop seal-water systems and training to prevent such issues.

What’s the maintenance schedule for a liquid ring vacuum pump?

We recommend: Monthly inspection of seal liquid, Quarterly checks on bearings and clearances, Annual overhauls for continuous duty pumps. Kakati Pumps provides AMC (Annual Maintenance Contracts) to ensure optimal performance.

How do I troubleshoot common vacuum pump problems like low vacuum or noise?

We at Kakati usually check: Leaks in the inlet or piping, Seal liquid level or flow, Filters or strainers clogging, Impeller-to-casing clearance, Blade, bearing, or motor wear. We also provide a technical helpline and troubleshooting guides.

Why choose a liquid ring vacuum pump instead of a dry or oil-lubricated pump?

Liquid ring pumps are better for wet gas, vapours, and condensables — they handle contaminants easily, have fewer moving parts, and run cooler with less maintenance.

Can I retrofit my existing pump with a Kakati solution?

Yes. We offer retrofit kits and upgrades that improve efficiency and extend the lifespan of existing systems without major layout changes.

What industries does Kakati serve?

Our vacuum pumps and compressors are trusted by major players in industries such as: Power generation, Paper and pulp, Petrochemicals, Sugar, Mineral extraction, Chemical and fertilizer industries. We serve clients in India and over 20+ countries globally.

What vacuum level do I need for my industry?

The ideal vacuum level depends on your process. For example: Paper and pulp: 50–70 Torr, Power generation: 25–35 Torr, Sugar mills: 100–150 Torr. Our team can conduct vacuum audits and recommend the best solution for your application.

What sort of vacuum pump capacity do I need for large industries like sugar or paper mills?

Large industries need pumps with high flow (often thousands of m³/hr) and specific vacuum levels to match processes like evaporators or dewatering. Kakati’s high-capacity KXL series is designed precisely for such heavy-duty applications.

How can I reduce energy consumption in my vacuum system?

Upgrading to a Kakati energy-efficient model, fixing leaks, and optimizing system design can lead to 20–30% energy savings. We also perform performance audits to identify inefficiencies.

How do I know if my vacuum pump is wasting energy?

Common energy wasters include leaks, incorrect vacuum level, poor seal liquid management, and inefficient motors. Kakati offers detailed performance audits to measure usage and recommend energy-saving upgrades.

Are there any environmental or regulatory concerns for vacuum pump operation?

Yes. Concerns include water usage, discharge, sealant disposal, noise, and emissions. Kakati ensures compliance with international standards and offers eco-friendly designs such as water-recirculation systems and low-noise operation.

Why should I choose Kakati Pumps over other vacuum pump manufacturers?

Kakati Pumps has over 60+ years of experience in vacuum technology, with: A strong in-house R&D team, Custom-engineered solutions, Comprehensive after-sales service, and Proven energy-efficient designs. We’re not just a supplier — we’re a long-term partner focused on performance, efficiency, and support.

Does Kakati offer service and maintenance support?

Yes. We provide full lifecycle support including: Installation assistance, Performance audits, Preventive maintenance, Refurbishment of old systems, Genuine spare parts supply. Our expert team ensures minimal downtime and optimal operation.

Can Kakati Pumps be customized for my application?

Absolutely. We offer tailor-made solutions based on your process needs — including vacuum range, gas composition, temperature, and more. We also design complete vacuum systems with separators, piping, and instrumentation.

Where is Kakati Pumps based, and do you ship internationally?

We are headquartered in Hyderabad, India, with manufacturing and service units across the country. We export globally, serving customers in Asia, Africa, the Middle East, and beyond.

How much does a good industrial vacuum pump cost, and what affects the price?

Cost depends on capacity, vacuum level, materials, energy efficiency, and customization. Kakati offers transparent quotations detailing pump cost, servicing, and lifecycle value.

How do I get a quote or technical recommendation?

Simply fill out the Enquiry Form on our website. Our team will get in touch within 1–2 business days with technical suggestions and pricing.

Advantages of Liquid Ring Vacuum Pumps in Industrial Applications

Vacuum is the invisible force that keeps thousands of industries running — from removing moisture in sugar plants to preventing oxidation in chemical reactors. Among all vacuum pump technologies, Liquid Ring Vacuum Pumps (LRVPs) have become the most trusted workhorse for tough industrial environments.

Whether the gas is dirty… corrosive… full of vapours… or even carries liquid slugs — a
Liquid Ring Vacuum Pump simply keeps running without complaint.

But why do plants prefer LRVPs over other vacuum solutions like dry screw, rotary vane, or roots blower systems?

Let’s explore the top advantages that make them the industry favorite.

1. Rugged and Reliable for Harsh Processes

LRVPs are specifically designed to handle wet, saturated, and dirty gases that usually destroy other pumps.

Process gas contains moisture
Solids or liquid carryover
Corrosive chemical vapours

No problem — thanks to the liquid ring sealing principle, internal components stay protected and cooled.

Applications Example:

Sugar industry: vapour with entrained juice droplets
Chemical plants: acidic/solvent vapours
Pharma: steam-rich extraction gases
Power Plants – Ash handling and etc.

2.Handles Liquid Ingestion without Damage :

Unlike mechanical dry pumps…
A Liquid Ring Pump can literally pump liquid along with gas, without failure.
This makes it ideal for:

Evaporators
Distillation
Crystallizers
Condensation vacuum systems

3.Low Noise & Smooth Operation :

No metal-to-metal contact inside → low vibration
Water cushion effect → silent performance

Operational benefits:

Longer bearing life
Less foundation requirements
Better workplace environment

4.Excellent Cooling for High-Temperature Processes :

The sealing liquid absorbs heat from compression, preventing overheating.

Continuous cooling
Better efficiency at high loads
Stable vacuum under varying conditions

Suitable for:

Power plants
Gas removal from compressors
Hot gas extraction systems, etc.

5. Environmentally Friendly Solution

Fluid-sealed compression means:

Zero oil contamination
No wear particles
No toxic lubricant disposal

With proper sealing liquid recovery, emissions and water usage can be greatly reduced.

6. Simple Design → Easy Maintenance

Single rotating part — no complex internals like screws or vanes.

Benefits to maintenance teams:

Fewer breakdowns
Quick overhaul
Spares easily available

Perfect for continuous-operation industries (24×7 plants).

7.Versatile Operation across Industries :

Industry	What LRVP Does
Sugar	Vapour handling, pan vacuum & etc.
Chemicals	Solvent vapour recovery, Absorption & etc.
Pharmaceutical	Distillation & drying & etc.
Oil & Gas	Gas compression & flare reduction & etc
Food Processing	Deaeration & freeze drying & etc
Power Generation	Condenser vacuum & Ash handling & etc.

One technology — many applications.

Why Choose Liquid Ring Vacuum Pumps?

Advantages	What It Means for You
Handles wet/dirty gases	No risk of pump damage
Liquid ingestion tolerance	Ideal for condensate-rich operations
Low noise & vibration	Smooth plant operation
Continuous cooling	Stable vacuum
Eco-friendly	No oil contamination
Simple construction	Low lifecycle cost
Multi-industry use	High adaptability

Final Thoughts :

Liquid Ring Vacuum Pumps may look simple — but their performance in harsh industrial environments is unmatched. They deliver reliability, safety, and cost-effectiveness, making them a top choice across global industries.

As industries continue to push for sustainability and uptime, LRVPs remain the most trusted and proven vacuum solution.